S.NO
|
ITEM
|
OPERATION
|
1
|
VALVES |
Check valve clearances, adjust if necessary. |
2
|
SPARK PLUG |
Check condition, gap Clean and reset if necessary (Replace every 10000 Kms). |
3
|
CARBURETOR |
Check idle speed, Choke lever operation. |
4
|
AIR FILTER |
Clean, inspect & lubricate (replace if necessary). |
5
|
FUEL LINE |
Check fuel hose, for cracks or damage replace if necessary. |
6
|
FUEL FILTER |
Check for free flow of petrol, cleanliness of filter bowl, replace if necessary. |
7
|
ENGINE OIL |
Replace with recommended oil – Yamalube SG Grade (Warm engine before draining). |
8
|
ENGINE OIL FILTER SCREEN |
Wash with petrol. |
9
|
BRAKE-FRONT & REAR |
Check operation/Adjust if necessary. Grease the brake cam. |
10
|
BRAKE SHOES – FRONT & REAR
(For Disc Brake Models Only)FRONT BRAKE |
Check for wear, replace if necessary. |
BRAKE DISC |
Check for scoring marks on disc Face and Run Out. |
BRAKE PADS |
Check for wear. |
MASTER CYLINDER & CALIPER |
Check for leakage. |
11
|
CLUTCH |
Check alignment marks on Push Lever and Crankcase LH Adjust if necessary. |
12
|
REAR ARM PIVOT |
Check Rear Arm assembly for looseness. Tighten with specified Torque if necessary. |
13
|
WHEELS |
Check run out, spoke tightness, damage; Correct it, if necessary. |
14
|
WHEEL BEARING |
Check Bearing assembly for looseness, damage, replace if necessary.(Repack grease every 10,000 kms.) |
15
|
STEERING BEARING |
Check Bearing assembly for looseness; correct if necessary.(Repack grease every 10,000 kms.) |
16
|
FRONT FORKS |
Check operation/Oil leakage. Repair if necessary. |
17
|
REAR SHOCK ABSORBER |
Check operation/oil leakage. Replace if necessary. |
18
|
DRIVE CHAIN |
Check chain slack, alignment. Adjust if necessary, Clean periodically. |
19
|
NUTS, BOLTS AND FASTENERS |
Check all chassis fittings and fasteners for looseness. Tighten as per specification. |
20
|
|
Check operation and lubricate if necessary. |
21
|
|
Check electrolyte level and top it up if necessary, Check Specific gravity and charge if required., Check breather pipe for blockage and routing. |
22
|
CONTROL CABLES (Throttle, Clutch, Front Brake) |
Check operation, free play, cable damage. Readjust or replace as required. |
|
* It is recommended that the above be serviced by authorised IYM dealer. Service more frequently when the vehicle is driven in dusty areas. |
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* All the above points should be taken care of in free service, paid service & periodic services after every 2000 kms.
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